How each method works
Screen printing pushes ink through a stencil onto the surface of the fabric. Each colour needs its own screen. It suits cotton and simple logos with few colours.
Dye sublimation turns ink into a gas that bonds with polyester fibres, so the colour becomes part of the fabric instead of sitting on top of it. It prints edge to edge, with as many colours as the design needs.
Where sublimation wins for trade crews
- It does not crack or peel. There is no layer of ink to lift, so the print ages with the shirt.
- Full-colour designs cost no extra. Gradients, photos, camo and large back prints are one pass.
- Polyester dries fast and does not hold sweat the way heavy cotton can. That matters on a roof or in an attic.
- It prints the whole garment, including sleeves and seams, so a crew looks matched from every angle.
Where screen printing wins
- Cotton garments, where sublimation does not bond.
- A single-colour logo on a chest pocket, where setup cost is low.
- Very small runs of a simple design.
Sublimation also works best on light or white polyester. It cannot lighten a dark base fabric, so the colour of the garment is part of the design.
Which should you pick?
If your crew wears shirts all day outdoors and you want a bold, matching look, full-print sublimation is the better fit. If you want a classic cotton tee with a small logo, screen print or embroidery is the usual route. We offer both a full-print line and a classic logo line. See photos of finished work or send your logo and we will show you both.
Common questions
Does sublimation fade?
The ink bonds inside polyester fibres instead of sitting on top, so it does not crack or peel the way a surface print can. Follow the care label to keep colours bright.
Can you sublimate on cotton?
Sublimation works on polyester. For cotton garments, a different print method is used.
Is sublimation good for hot weather?
Polyester is lightweight and dries quickly, which suits outdoor trades. Exact comfort depends on the fabric weight you choose.